Weigh Batching |
Volumetric Batching |
100% tracability and compliance with ISO 9000 quality requirements. |
Batch records may not tie up with actual dosage as flow meter inaccuracy cannot be recorded. |
Scales are properly calibrated and traceable to national and international standards and tolerances. Batch computers hold a record of what has been weighed ensuring traceable confirmation of the volume dispensed. |
Flow meters are not calibrated in the strict compliance sense. Supply companies simply do a check and issue a dosage check document. Although the batch computer holds a record of what has been requested from the flow meter there is physically no confirmation that what was requested is what has been dispensed. |
Admixtures are pre-weighed then held in the hoppers ensuring rapid discharge with no impact on batch cycle. |
Admixtures are batched directly into concrete mix, which could slow batching cycle |
Admixtures can be dosed at any stage of batching and in multiple dumps – thereby achieving optimal performance. |
Admixtures are difficult to batch at certain stages of the batching sequence |
Calibration is “hands off” and automated and can be executed after every batch if required. |
Calibration is cumbersome and messy; the frequency is reduced due to the inconvenience. |
New Admixtures can be added to the scale simply |
New Admixtures require a full admixture line, and possibly an extra controller. |
Large quantities of admixture (up to 225l) can be dispensed rapidly and accurately into the batch, ensuring optimal dosing and no delays in the batch cycle. |
Dispensing large volumes can cause increased inaccuracy, an inability to dispense at optimal time in the batch cycle and delay the batch cycle time. |
The batching hoppers are continually emptied and cleaned after each batch. |
Reliability can be hindered by the efficiency and cleanliness of the pulse meter. |
The weighing of the liquid ensures an accurate dosage, continuous self calibration maintains accuracy. |
To ensure accuracy a second pulse meter or sight glasses is often needed or requested. |
Target weigh tolerance of 0.01% to 0.05% of volume. |
AS1397 allows a tolerance of ±5% or less |
Each batch is weighed which makes it easy to detect overruns or incorrect dosages. |
Difficult to detect overruns or incorrect dosages. |